Izixhobo Zokusika Indandatho Ze-Wafer Ezizenzekelayo Ngokupheleleyo Ubungakanani Bokusebenza 8inch/12inch Wafer Ring Cutting

Inkcazo emfutshane:

I-XKH izenzele ngokwayo inkqubo yokucheba umphetho we-wafer ezenzekelayo ngokupheleleyo, emele isisombululo esiphambili esenzelwe iinkqubo zokwenziwa kwe-semiconductor engaphambili. Esi sixhobo siquka itekhnoloji yokulawula ehambelanayo ye-multi-axis entsha kwaye sinenkqubo ye-spindle enobungqongqo obuphezulu (isantya esiphezulu sokujikeleza: 60,000 RPM), enikezela ngokucheba umphetho ngokuchanekileyo ngokucheba ngokuchanekileyo ukuya kuthi ga kwi-±5μm. Inkqubo ibonisa ukuhambelana okuhle kakhulu ne-substrates ezahlukeneyo ze-semiconductor, kuquka kodwa kungaphelelanga apho:
1. Ii-silicon wafers (Si): Zifanelekile ukucutshungulwa komphetho wee-wafers eziyi-8-12 intshi;
2. Ii-semiconductors ezidityanisiweyo: Izixhobo ze-semiconductor zesizukulwana sesithathu ezifana neGaAs kunye neSiC;
3. Ii-substrates ezikhethekileyo: Ii-piezoelectric material wafers kuquka i-LT/LN;

Uyilo lwemodyuli luxhasa ukutshintshwa ngokukhawuleza kwezinto ezininzi ezisetyenziswayo kuquka iiblade zedayimani kunye neentloko zokusika nge-laser, kunye nokuhambelana okugqitha imigangatho yoshishino. Kwiimfuno zenkqubo ezikhethekileyo, sinikezela ngezisombululo ezipheleleyo eziquka:
· Ukubonelela ngezinto ezisetyenziswayo zokusika ezinikezelweyo
· Iinkonzo zokucubungula ngokwezifiso
· Izisombululo zokuphucula iiparameter zenkqubo


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  • Iimbonakalo

    Iiparameter zobugcisa

    Ipharamitha Iyunithi Inkcazo
    Ubungakanani obukhulu boMsebenzi mm ø12"
    I-Spindle    Uqwalaselo I-Spindle enye
    Isantya 3,000–60,000 ngomzuzu
    Amandla okuphuma 1.8 kW (2.4 ungazikhethela) kwi-30,000 min⁻¹
    UMax Blade Dia. Ø58 mm
    I-X-Axis Uluhlu lokuSika 310 mm
    I-Y-Axis   Uluhlu lokuSika 310 mm
    Ukunyuka kweNyathelo 0.0001 mm
    Ukuchaneka kokubeka indawo ≤0.003 mm/310 mm, ≤0.002 mm/5 mm (impazamo enye)
    I-Z-Axis  Isisombululo seNtshukumo 0.00005 mm
    Ukuphindaphinda 0.001 mm
    I-θ-Axis Ujikelezo oluPhezulu 380 deg
    Uhlobo lwe-Spindle   I-spindle enye, exhotyiswe nge-blade eqinileyo yokusika indandatho
    Ukuchaneka kokusika iringi μm ±50
    Ukuchaneka kokubeka iWafer μm ±50
    Ukusebenza kakuhle kwe-Single-Wafer umzuzu/isitya esincinci 8
    Ukusebenza kakuhle kweWafer ezininzi   Ukuya kuthi ga kwiiwafers ezi-4 ezicutshungulwayo ngaxeshanye
    Ubunzima bezixhobo kg ≈3,200
    Ubukhulu beZixhobo (W×D×H) mm 2,730 × 1,550 × 2,070

    Umgaqo-nkqubo Wokusebenza

    Le nkqubo ifezekisa ukusebenza okugqwesileyo kokunciphisa ngokusebenzisa ezi teknoloji ziphambili:

    1. Inkqubo yoLawulo lweNtshukumo eNgqondi:
    · I-drive yemoto echanekileyo kakhulu (ukuchaneka kokubeka kwakhona: ± 0.5μm)
    · Ulawulo oluhambelanayo olune-axis ezintandathu oluxhasa ucwangciso oluntsonkothileyo lwendlela
    · Ii-algorithms zokunciphisa ukungcangcazela ngexesha langempela eziqinisekisa ukuzinza kokusika

    2. Inkqubo yokuFumanisa ePhambili:
    · Isenzi sokuphakama se-laser ye-3D esidibeneyo (ukuchaneka: 0.1μm)
    · Indawo ebonakalayo ye-CCD enesisombululo esiphezulu (ii-megapixel ezi-5)
    · Imodyuli yokuhlola umgangatho kwi-intanethi

    3. Inkqubo Ezenzekelayo Ngokupheleleyo:
    · Ukulayisha/ukukhulula ngokuzenzekelayo (i-interface ye-FOUP eqhelekileyo iyahambelana)
    · Inkqubo yokuhlela ekrelekrele
    · Iyunithi yokucoca evaliweyo (ucoceko: Iklasi ye-10)

    Izicelo eziqhelekileyo

    Esi sixhobo sibonelela ngexabiso elibalulekileyo kuzo zonke izicelo zokwenziwa kwee-semiconductor:

    Intsimi yesicelo Izixhobo zeNkqubo Iingenelo zobugcisa
    Ukuveliswa kwe-IC IiWafer zeSilicon eziyi-8/12" Iphucula ulungelelwaniso lwe-lithography
    Izixhobo zamandla IiWafers zeSiC/GaN Ithintela iziphene zomphetho
    IiSensors zeMEMS IiWafers zeSOI Iqinisekisa ukuthembeka kwesixhobo
    Izixhobo zeRF IiWafers zeGaAs Iphucula ukusebenza rhoqo
    Ukupakisha Okuphambili IiWafers Ezilungisiweyo Yonyusa isivuno sokupakisha

    Iimbonakalo

    1. Uqwalaselo lwesitishi esine-four ukuze kube nokusebenza okuphezulu kokucubungula;
    2. Ukususwa kunye nokususwa kwendandatho yeTAIKO ezinzileyo;
    3. Ukuhambelana okuphezulu nezinto ezisetyenziswayo ezingundoqo ;
    4. Itekhnoloji yokucheba ehambelanayo ye-Multi-axis iqinisekisa ukusika umphetho ngokuchanekileyo;
    5. Ukuhamba kwenkqubo ngokuzenzekelayo ngokupheleleyo kunciphisa kakhulu iindleko zabasebenzi;
    6. Uyilo lwetafile yokusebenza olulungiselelwe ngokwezifiso lwenza ukuba kuqhutyekwe ngokuzinzileyo kwezakhiwo ezikhethekileyo;

    Imisebenzi

    1. Inkqubo yokufumanisa iRing-drop ;
    2. Ukucoca itafile yokusebenza ngokuzenzekelayo ;
    3. Inkqubo yokukhupha i-UV ekrelekrele ;
    4. Ukurekhoda kwelog yokusebenza ;
    5. Ukuhlanganiswa kwemodyuli yokuzenzekela kwefektri ;

    Ukuzibophelela kwiNkonzo

    I-XKH ibonelela ngeenkonzo zenkxaso ezipheleleyo nezipheleleyo ezenzelwe ukwandisa ukusebenza kwezixhobo kunye nokusebenza kakuhle kulo lonke uhambo lwakho lokuvelisa.
    1. Iinkonzo zokwenza ngokwezifiso
    · Uqwalaselo lweZixhobo eziHleliweyo: Iqela lethu lobunjineli lisebenzisana ngokusondeleyo nabathengi ukuze kuphuculwe iiparameter zenkqubo (isantya sokusika, ukukhethwa kweeblade, njl.njl.) ngokusekelwe kwiimpawu ezithile zezinto (iSi/SiC/GaAs) kunye neemfuno zenkqubo.
    · Inkxaso yoPhuhliso lweNkqubo: Sinikezela ngokucubungula iisampulu ngeengxelo zohlalutyo oluneenkcukacha eziquka ukulinganiswa koburhabaxa kunye nokubonisa iziphene.
    · Uphuhliso oluBambiseneyo lweeMveliso ezisetyenziswayo: Kwizixhobo ezintsha (umz., iGa₂O₃), sisebenzisana nabavelisi abaphambili abasetyenziswayo ukuphuhlisa iiblade/i-laser optics ezihambelana nesicelo.

    2. Inkxaso yoBugcisa boBugcisa
    · Inkxaso Ezinikeleyo Kwindawo: Nika iinjineli eziqinisekisiweyo izithuba ezibalulekileyo zokunyuka (ngesiqhelo iiveki ezi-2-4), eziquka:
    Ukulungiswa kwezixhobo kunye nokulungiswa kweenkqubo
    Uqeqesho lobuchule bomqhubi
    Isikhokelo sokudibanisa amagumbi okucoca e-ISO Class 5
    · Ukugcinwa kwangaphambili: Ukuhlolwa kwempilo rhoqo ngekota ngohlalutyo lokungcangcazela kunye nokuxilongwa kwe-servo motor ukuthintela ixesha lokungasebenzi elingalindelekanga.
    · Ukubeka esweni kude: Ukulandelela ukusebenza kwezixhobo ngexesha langempela ngeqonga lethu le-IoT (JCFront Connect®) kunye nezilumkiso ezizenzekelayo ezingaqhelekanga.

    3. Iinkonzo ezongezelelekileyo
    · Isiseko soLwazi lweNkqubo: Fikelela kwiiresiphi zokusika eziqinisekisiweyo ezingaphezu kwama-300 zezinto ezahlukeneyo (zihlaziywa rhoqo ngekota).
    · Ulungelelwaniso lweNdlela yoBugcisa: Ukukhusela utyalo-mali lwakho kwixesha elizayo ngeendlela zokuphucula izixhobo zekhompyutha/isoftware (umz., imodyuli yokufumanisa iziphene esekwe kwi-AI).
    · Impendulo engxamisekileyo: Ukuxilongwa okuqinisekisiweyo kweeyure ezi-4 kude kunye nokungenelela kwindawo (ukugubungela ihlabathi).

    4. Iziseko zoPhuhliso lweNkonzo
    · Isiqinisekiso sokusebenza: Ukuzibophelela ngokwesivumelwano kwixesha lokusebenza kwezixhobo ezingama-≥98% kunye namaxesha okuphendula axhaswa yi-SLA.

    Uphuculo oluqhubekayo

    Senza uphando lokwaneliseka kwabathengi kabini ngonyaka kwaye siphumeza amanyathelo eKaizen ukuphucula ukunikezelwa kweenkonzo. Iqela lethu le-R&D liguqulela ulwazi oluvela kwintsimi ekuphuculweni kwezixhobo - i-30% yokuphuculwa kwe-firmware ivela kwimpendulo yabathengi.

    Izixhobo Zokusika Izangqa Ze-Wafer Ezizenzekelayo Ngokupheleleyo 7
    Izixhobo Zokusika Izangqa Ze-Wafer Ezizenzekelayo Ngokupheleleyo 8

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