Umatshini wokubona idayimani ye-Inverted Swing-Type Multi-Wire Diamond Saw okhawulezayo oluphezulu oluchanekileyo

Umatshini wesarha yedayimani yohlobo lwe-Swing-Type Multi-Wire Saw oGuquliweyo oPhezulu ochanekileyo kakhulu Umfanekiso obonisiweyo

Inkcazo emfutshane:

I-TJ2000 yinkqubo yokusika eneengcingo ezininzi eyenzelwe ukunqumla ngokuchanekileyo izinto eziqinileyo nezibuthathaka, idibanisa isantya esiphezulu, ukuchaneka okuphezulu, kunye nozinzo olubalaseleyo. Lo matshini usebenzisa isakhiwo esiguquliweyo apho umsebenzi ujika kwaye utya ezantsi ukusuka phezulu ukuya ezantsi ngelixa ucingo lwedayimani luhlala lungashukumi.

Thumela i-imeyile kuthi

Iimbonakalo

Umzobo oneenkcukacha

Isishwankathelo seMveliso

I-TJ2000 yisarha yedayimani eneengcingo ezininzi ekhawulezayo nechanekileyo, eyenzelwe ukunqumla ngokuchanekileyo izinto eziqinileyo neziqhekekayo.
Le nkqubo isebenzisa isakhiwo esiguqulweyo apho umsebenzi ujika kwaye wondla ezantsi ukusuka phezulu ukuya ezantsi ngelixa ucingo lwedayimani luhlala lungashukumi.
Le ngcamango yokusika inciphisa ngempumelelo ukungcangcazela kunye neepateni zentambo, ibonelela ngokukhanya okuphezulu kunye nomgangatho ophezulu womphezulu kunye nokuchaneka kobukhulu.

Izixhobo zoSetyenziso kunye nobukhulu boMsebenzi

I-TJ2000 yenzelwe ukusika ngobukhulu obukhulu nobuncinci kakhulu:

I-silicon carbide (i-SiC)
I-Sapphire
Iiseramikhi eziphambili
Iintsimbi ezixabisekileyo
I-Quartz
Izixhobo ze-semiconductor
Iglasi ebonakalayo
Iglasi elaminethiweyo

Ubungakanani obukhulu bomsebenzi:φ204 × 500 mm.
Uluhlu lokusika ubukhulu:0.1 – 20 mm, ngokuchaneka okuqhelekileyo kobukhulu obujikeleze0.01 mm, egubungela ii-wafers eziqhelekileyo kunye ne-substrates ezibhityileyo kakhulu ze:

Ukusikwa kwe-Crystal ingot
Imveliso yesafire substrate
Ukuvulwa kwesiseko se-ceramic
Ukusika izinto ezibonakalayo, njl.

Indlela Yokusika kunye noLawulo Lokuhamba

Indlela yokusika:ukusika okujijekileyo okuguqulweyo(ii-workpiece swings, i-diamond wire stationary)
Uluhlu lokujika:±8°
Isantya sokujika:≈ 0.83°/s
Ukuphakamisa ngokuthe nkqo kwetafile yokusebenza:250 mm
Ubunzulu obukhulu bokusika:500 mm

Indlela yokusika etshintsha rhoqo ithintela kakhulu iimpawu zentambo eziphindaphindwayo kunye neepatheni zokuphazamiseka, iphucula ukuthamba komphezulu kunye nokufana kobukhulu.
Uyilo lwe-full-servo drive luqinisekisa intshukumo echanekileyo nephindaphindwayo kuzo zonke ii-axes.

Umatshini wokusika iDayimane Wire Single-Line weSiC/Sapphire/Quartz/Ceramic Material 3

Inkqubo yeWire kunye nokusebenza kokusika

Ububanzi bentambo yedayimani exhaswayo:0.1 – 0.5 mm
Isantya sentambo: ukuya kuthi ga2000 m/ngomzuzu
Isantya sokusika ukutya:0.01 – 10 mm/ngomzuzu
Ukusika uluhlu loxinzelelo:10 – 60 N, ehlengahlengiswayo nge0.1 Ninyathelo elincinci
Umthamo wokugcina iingcingo: ukuya kuthi ga20 kmyocingo (esekelwe kwi-φ0.25 mm)

Ezi mpawu zivumela:

Ukulungiswa kakuhle kweeparamitha zenkqubo kwizixhobo ezahlukeneyo kunye nobubanzi bentambo
Ukusikwa okusebenzayo kakhulu ngaphandle kokunciphisa umgangatho womphezulu
Ukusika okuqhubekekayo ixesha elide kunye notshintsho oluncinci lwentambo kunye nexesha eliphezulu lokusebenza kwezixhobo

Iinkqubo zokupholisa, zokucoca kunye nezoNcedo

Umthamo wetanki yesipholisi:300 L
Inkqubo yokujikeleza kolwelo esebenza kakuhle kakhulu, echasene nomhlwa, ezinikele ngokupheleleyo

Le nkqubo ibonelela:

Ukupholisa okuzinzileyo kunye nokuthambisa kwindawo yokusika
Ukususwa kweetshiphusi ngokufanelekileyo
Ukuqhekeka komphetho okunciphileyo, ii-micro-cracks, kunye nomonakalo wobushushu
Ixesha elide lenkonzo yocingo lwedayimani kunye neerola ezikhokelayo

Ulwakhiwo loomatshini kunye noqwalaselo lwamandla

Ukunikezwa Amandla:I-AC 380 V / 50 Hz, enezigaba ezintathu, enezintambo ezintlanu
Amandla apheleleyo afakiweyo:≤ 92 kW
Injini ephambili epholiswe ngamanzi, kunye neemoto ezininzi ze-servo ezizimeleyo ze:
- Ukuqhuba ngentambo kunye nokujikajika
- Ulawulo loxinzelelo
- I-swing yetafile yokusebenza
- Ukuphakamisa iitafile zokusebenza, njl.

Ulwakhiwo loomatshini:

Ubukhulu obupheleleyo (kubandakanya ibhokisi yengalo ye-rocker):≈ 2850 × 1320 × 3000 mm
Ubunzima bomatshini:≈ 8000 kg

Isakhelo esiqinileyo kakhulu kunye noyilo olunzima luqinisekisa ukumelana nokungcangcazela okuhle kakhulu kunye nokuzinza kwexesha elide phantsi kokusebenza komthwalo omninzi, ixesha elide.
I-HMI eguquguqukayo kunye nendawo yokulungisa elungiselelweyo yenza kube lula ukulayisha/ukukhulula izinto ezinkulu zokusebenza kunye nenkonzo yesiqhelo.

Ulwakhiwo loomatshini kunye noqwalaselo lwamandla

Hayi.	Into	Inkcazo
1	Ubungakanani obukhulu bomsebenzi	Ø204 × 500 mm
2	Ububanzi bengubo yerola ephambili	Ø240 × 510 mm, iirola ezimbini eziphambili
3	Isantya sokusebenza kwentambo	2000 m/min (ubuninzi.)
4	Ububanzi bentambo yedayimani	0.1 – 0.5 mm
5	Umthamo wokugcina umgca wevili lokuhambisa	Iikhilomitha ezingama-20 (zisekelwe kwintambo yedayimani ye-Ø0.25 mm)
6	Uluhlu lokusika ubukhulu	0.1 – 20 mm
7	Ukuchaneka kokusika	0.01 mm
8	Ukunyuka okuthe nkqo kwendawo yokusebenza	250 mm
9	Indlela yokusika	Isixhobo somsebenzi siyashukuma size sehle ukusuka phezulu ukuya ezantsi ngelixa ucingo lwedayimani luhlala lungashukumi
10	Isantya sokusika ukutya	0.01 – 10 mm/ngomzuzu
11	Itanki yamanzi	300 L
12	Ulwelo lokusika	Ulwelo lokusika olusebenza kakuhle kakhulu oluchasene nomhlwa
13	I-engile yokujika	±8°
14	Isantya sokujika	0.83°/s
15	Uxinzelelo olukhulu lokusika	10 - 60 N, iyunithi yokuseta encinci yi-0.1 N
16	Ubunzulu bokusika (umthamo wokulayisha)	500 mm
17	Iibhentshi zomsebenzi	1
18	Ukunikezwa Amandla	I-AC enamaqonga amathathu, enezintambo ezintlanu i-AC 380 V / 50 Hz
19	Amandla apheleleyo esixhobo somatshini	≤ 92 kW
20	Injini ephambili (ukupholisa ukujikeleza kwamanzi)	22 kW × 2
21	Injini yocingo	2 kW × 1
22	Injini yokujika yebhentshi yokusebenza	1.5 kW × 1
23	Injini yokunyuka nokuwa ebhentshini	0.4 kW × 1
24	Injini yokulawula uxinzelelo (ukupholisa ukujikeleza kwamanzi)	5.5 kW × 2
25	Imoto yokukhupha iingcingo kunye nokuqokelela	15 kW × 2
26	Ubukhulu bangaphandle (ngaphandle kwebhokisi yengalo yerocker)	2660 × 1320 × 2660 mm
27	Ubukhulu bangaphandle (kubandakanya ibhokisi yengalo yerocker)	2850 × 1320 × 3000 mm
28	Ubunzima bomatshini	8000 kg

Imibuzo ebuzwa rhoqo ngeeGlasi zeQuartz

Umbuzo 1. Zeziphi izinto ezinokuthi zisikwe yi-TJ2000?

A:
I-TJ2000 yenzelwe ukunqumla ngokuchanekileyo izinto eziqinileyo nezibuthathaka, kuquka:

I-silicon carbide (i-SiC)
I-Sapphire
Iiseramikhi eziphucukileyo / zobugcisa
Iintsimbi ezixabisekileyo kunye nee-alloys eziqinileyo (kuxhomekeke kubunzima kunye nenkqubo)
I-Quartz kunye neeglasi ezikhethekileyo
Izixhobo zekristale ze-semiconductor
Iglasi ebonakalayo kunye neglasi elaminethiweyo

Umbuzo 2. Ubungakanani obukhulu bomsebenzi kunye nobubanzi bokusika buthini?

Ubungakanani obukhulu bomsebenzi:Ø204 × 500 mm
Uluhlu lokusika ubukhulu:0.1 – 20 mm
Ukuchaneka kobukhulu obuqhelekileyo:≈ 0.01 mm(kuxhomekeke kwiimeko zezinto kunye nenkqubo)

Oku kuquka ii-wafers eziqhelekileyo kunye nee-substrates ezibhityileyo kakhulu.

Ngathi

I-XKH igxile kuphuhliso lobuchwepheshe obuphezulu, imveliso, kunye nokuthengiswa kweglasi ekhethekileyo ye-optical kunye nezixhobo ezintsha zekristale. Iimveliso zethu zibonelela nge-optical electronics, i-consumer electronics, kunye ne-military. Sinikezela nge-Sapphire optical components, ii-mobile phone lens covers, i-Ceramics, i-LT, i-Silicon Carbide SIC, i-Quartz, kunye ne-semiconductor crystal wafers. Ngobuchule obunobuchule kunye nezixhobo eziphambili, sigqwesile ekucutshungulweni kwemveliso okungaqhelekanga, sijolise ekubeni yishishini eliphambili le-optoelectronic materials high-tech.