Izixhobo zeSaw yeWire zeSapphire/Ceramics/Marble kwi-Vertical/Horizontal/Multi-Wire Cutting
Umzobo oneenkcukacha
Isishwankathelo sezixhobo kunye nexabiso eliphambili
Umatshini weWire Saw sisixhobo sokusika ngokuchanekileyo esisebenzisa ucingo lwedayimani oluhamba ngesantya esiphezulu. Wenza isixhobo sokusika esiguquguqukayo ngokufaka ii-abrasives zedayimani kwintambo yesinyithi ngokusebenzisa i-electroplating okanye i-resin bonding, okuvumela ukucutshungulwa ngokufanelekileyo kwezinto ezinobunzima obuphezulu kunye nobunzima obuphezulu. Ixabiso layo eliphambili likwimpumelelo yokusika ngokuchanekileyo, okonakala kancinci, ngelixa liphucula kakhulu ukusetyenziswa kwezinto kunye nokusebenza kakuhle kwemveliso. Ifanelekile ngokukodwa kwizixhobo ezifana nesafire, i-ceramics, kunye ne-marble, ezinzima kwiindlela zemveli zokucubungula.
Iimpawu zokuSebenza kwezinto kunye neMiyalelo yoSetyenziso
| Ubukhulu beempawu | I-Sapphire | Iiseramikhi | Imabula |
| Iimpawu eziphambili | Ubunzima obuphezulu kakhulu (Mohs 9), ukubuthathaka okuphezulu | Ubulukhuni obuphezulu, ukubuthathaka okuphezulu, imodulus ephezulu ethambileyo | Izinto ezingafanelaniyo, ziqulathe iindawo ezinzima ezifana ne-quartz |
| Imingeni yokucubungula | Ihlala iqhekeka kwaye iqhekeka emaphethelweni | Umphezulu wokusika unokuba neentanda ezincinci | Ihlala ikwimeko yokusikwa okungalinganiyo kunye nokuqhekeka komphetho |
| Iimpawu eziphambili | Uburhabaxa bomphezulu bunokulawulwa ukuya kwi-Ra < 0.5μm | Ukufuna ukusika ukuthembeka komphezulu, ukunciphisa ii-micro-cracks | Ukusebenza kakuhle kokusika, umphezulu weslab ethe tyaba |
| Imiyalelo ephambili yesicelo | Ii-substrates ze-LED, iipleyiti zeefestile ezibonakalayo, ii-substrates zezixhobo ze-semiconductor | Izinto zokufaka izinto ze-ceramic ze-elektroniki, izinto zokupakisha, izinto zobumba | Iislabhu zokuhombisa zezakhiwo, iikhawuntara, ubugcisa bokuqopha |
Gxila kwiMigaqo yokuSebenza
Umgaqo oyintloko wokusebenza kwezixhobo zesarha yentsimbi ubandakanya ukusebenzisa ucingo lwentsimbi olujikelezayo olufakwe izinto ezirhabaxa zedayimani ezigaya izinto ngesantya esiphezulu. Ingqwalasela yalo mgaqo iyahluka kwizinto ezahlukeneyo:
- .I-Sapphire:Isitshixo sisekulawuleni ngokuchanekileyo iiparameter zokusika (ezifana nesantya sentambo, isantya sokutya, uxinzelelo) ukuze kuthintelwe ukwaphuka okubuthathaka kwezinto. Umzekelo, ukusebenzisa ucingo lwedayimani olunobubanzi obuphakathi obuyi-0.7mm, kwisantya sentambo esiyi-20m/s, izinga lokutya eliyi-0.5mm/min, kunye namandla okuxinana angama-50N, kunokufikelela kumphezulu osikiweyo onoburhabaxa obungaphantsi kwe-0.5μm.
- .Iiseramikhi:Kuyimfuneko ukoyisa ubulukhuni bazo obuphezulu kunye nokubuthathaka. Isenzo sokusila sesarha yentambo yedayimani sinokunciphisa ngempumelelo uxinzelelo ngexesha lokusika, sinciphise umngcipheko wokuveliswa kweentanda ezincinci. Indlela yayo yokucubungula ifana nokusila, kodwa indlela yokuhamba kwesuntswana elirhabaxa yahlukile.
- .Imabula:Ngenxa yokungalingani kwelitye, isarha yentsimbi yedayimani kufuneka ibe nokukwazi ukuguquguquka kakuhle kunye nokukwazi ukususa iitships. Iisarha zentsimbi zesimanje ezikhawulezayo zinokufikelela kwisantya sentambo ukuya kuthi ga kwiimitha ezingama-2000 ngomzuzu kwaye zinokutshintsha ngokuguquguqukayo iiparameter zokusika kumatye obunzima obahlukeneyo ngokusebenzisa iinkqubo ezikrelekrele.
Iindlela zokucubungula ezineenkcukacha kunye neziphumo
| Izinto eziphathekayo | Ukusika iibhloko/Ukutyibiliza iibhloko | Ukusika/Ukucheba ngoMnqamlezo | Ukusika ngeeNtambo ezininzi |
| .I-Sapphire | Isiphumo:I-kerf emxinwa (ingafikelela kwi-0.55mm), uburhabaxa bomphezulu bungalawuleka ngaphantsi kwe-1 micrometer, nto leyo enciphisa ngempumelelo ukulahleka kwezinto kunye nokucutshungulwa okulandelayo. .Indlela:Ukunqumla ii-ingots zekristale zibe ziziqwenga ezibhityileyo zokwenza ii-substrates ze-LED, njl. | Isiphumo:Isantya sokusika esikhawulezayo; intonga yesafire enobubanzi obuziisentimitha ezi-2 inganqunyulwa kwiiyure eziyi-0.5. Indlela:Isetyenziselwa ukunqunqa ii-ingots okanye ukubumba kwangaphambili. | .Isiphumo:Ingasika izilayi ezininzi ezincinci ngaxeshanye, nto leyo ephucula kakhulu ukusebenza kakuhle kwezinto ezifana nee-silicon wafers; iindawo ezisikiweyo zinomgangatho olungileyo kwaye zinobukhulu obufanayo. |
| Iiseramikhi | .Isiphumo:Umphezulu wokusika ococekileyo, umonakalo omncinci wecala, ufanelekile ukulungiselela izinto ze-elektroniki zeseramikhi ezinobukhulu obuqhelekileyo. .Indlela:Isetyenziselwa ukusika iiblanks zeseramikhi zibe ziisubstrates ezineemilo nobukhulu obufunekayo. | .Isiphumo:Ifanelekile ukusika izinto zeseramikhi ezinemilo ekhethekileyo, inika ukuguquguquka okuphezulu kokusika. Indlela:Ukugqiba umatshini wokusika okanye ukusika iprofayili yezinto zeseramikhi. | .Isiphumo:Ifanelekile ekusikweni okuphezulu kwezinto zeseramikhi ezifanayo, ukusebenza kakuhle kwemveliso. .Indlela:Ukusika ngeengcingo ezininzi ngaxeshanye, kulungele imveliso enkulu. |
| Imabula | .Isiphumo:Ukusebenza kakuhle kokusika, umphezulu weslab esithe tyaba, ukubeka isiseko esihle sokusila nokupolisha okulandelayo. .Indlela:Ukusika izinto ezinkulu zebhloko zibe ziislabhu. | .Isiphumo:Ingasetyenziselwa ukubumba iibhloko, ukwahlulahlula iislabhu ezinkulu, ukuziqhelanisa neemfuno ezahlukeneyo zokucubungula. .Indlela:Ukunqunyulwa okanye ukuchetywa kwamatye aqingqiweyo. | .Isiphumo:Ukusika okukodwa kunokuvelisa iislabhu ezinkulu ezininzi, ukusebenza kakuhle kwemveliso, ukufana okuhle kweslabhu, ezifanelekileyo kwiimfuno zeprojekthi ezinkulu. |
Itheyibhile yeParameter yeZixhobo zeSaw yeWire engundoqo
| Igama lepharamitha | Isikali sepharamitha |
| Amandla eMoto aPhambili | 11KW - 75KW |
| Isantya seNtambo | 0 - 40(m/s) |
| Ubude beNtambo obuphezulu | 20 - 150m |
| Ubonelelo lwaMandla | Umgangatho: Isigaba esithathu, 380V, 50Hz |
| Amandla eMoto yokuhamba | 0.75KW - 1.5KW |
| I-Angle yokujikeleza | 360°(Ulawulo loMbane) |
| Ulawulo | Ukusebenza ngokuzenzekelayo/ngesandla. Ezinye iimodeli zisebenzisa iinkqubo zolawulo ze-CNC okanye ze-PLC. |
| Ubushushu obusebenzayo obuvunyelweyo | -15℃ ~ +40℃ |
Ukuzibophelela kwiNkonzo yeXKH
Sizimisele ukubonelela abathengi ngezisombululo ezibanzi zezixhobo zesarha yocingo kunye nenkxaso yobugcisa, sisebenzisa inzuzo yoshishino oludibeneyo kunye norhwebo:
- Izixhobo ezenzelwe wena:Nika iingcebiso zokukhetha izixhobo zesarha yentsimbi ezijoliswe kuwe kunye nokumisela ngokusekelwe kwizinto ezithile ezicwangciswa ngabathengi kunye neemfuno zemveliso.
- Inkxaso yoLungiselelo lweNkqubo:Yabelana ngamava okusika izixhobo ezahlukeneyo ukunceda abathengi ekuphuculeni iinkqubo zokusika, ukuphucula ukusebenza kakuhle kokusika kunye nomgangatho wemveliso.
- .Inkxaso yoBugcisa kunye noQeqesho:Ukubonelela ngoqeqesho lokusebenza kwezixhobo, ukugcinwa kwazo, kunye nolunye uqeqesho ukuqinisekisa ukuba abathengi banokuyisebenzisa ngokupheleleyo indlela ezisebenza ngayo izixhobo.
- Isiqinisekiso Esithembekileyo Emva Kokuthengisa:Misela inkqubo epheleleyo yenkonzo emva kokuthengisa ukuze iphendule ngokukhawuleza kwiimfuno zabathengi, inike inkxaso yezixhobo ezingasetyenziswayo kunye neenkonzo zokulungisa.
Imibuzo Ebuzwa Rhoqo malunga neZixhobo zeSaw yoNcingo
Umbuzo 1: Yintoni isixhobo somsesa wentambo?
A1: Isarha yentsimbi sisixhobo sokusika ngokuchanekileyo esisebenzisa ucingo olugqunywe yidayimani oluhamba ngesantya esiphezulu ukuze lunqumle izinto eziqinileyo neziqhekekileyo ezifana nesafire, iseramikhi, kunye nemarble ngaphandle kwenkunkuma ingako.
Umbuzo 2: Zeziphi izinto ezinokusikwa ngempumelelo yisarha yocingo?
A2: Iisarha zentsimbi zilungele ukucubungula i-sapphire, i-quartz, i-ceramics, imabula, i-silicon carbide, kunye nezinye izinto eziqinileyo neziqhekekayo ngenxa yokuchaneka kwazo okuphezulu kunye nomngcipheko onciphileyo wokuqhekeka.
Umbuzo 3: Yintoni umahluko phakathi kokusika ngentambo ezininzi kunye nokusika ngentambo enye?
A3: Ukusika ngeengcingo ezininzi kusebenzisa iingcingo ezininzi ukusika iibhloko ezinkulu zibe ziziqwenga ezininzi ngaxeshanye, nto leyo ephucula ukusebenza kakuhle kwemveliso enkulu, ngelixa ukusika ngengcingo enye kulungele ukusika okuncinci, okwenziwe ngokwezifiso..
Umbuzo 4: Ngowuphi umgangatho wokuchaneka kokusika onokufikelelwa yisarha yentambo?
I-A4: Iisarha zentambo ezichanekileyo kakhulu zinokufikelela ekuchaneni kokusika ngaphakathi kwe-±10μm, nto leyo eyenza zifaneleke ukuvelisa ii-wafers ze-semiconductor kunye nezixhobo ze-optical.
Umbuzo 5: Ndingayikhetha njani isarha yentambo efanelekileyo kwiprojekthi yam?
A5: Khetha ngokusekelwe kubulukhuni bezinto, ubungakanani beprojekthi (umz., iintambo ezininzi zokuvelisa i-slab enkulu), kunye nokuchaneka okufunekayo, ngelixa uqinisekisa ukuba umatshini unikezela uzinzo kunye nenkqubo yokulawula uxinzelelo.











