I-Wafer yeSapphire ye-intshi ezili-12 yokwenziwa kwe-High-Volume Semiconductor Production

Inkcazo emfutshane:

I-wafer yesafire eyi-intshi ezili-12 yenzelwe ukuhlangabezana neemfuno ezikhulayo zokwenziwa kwe-semiconductor enkulu, ephezulu kunye ne-optoelectronic. Njengoko uyilo lwezixhobo luqhubeka nokukhula kwaye imigca yemveliso isiya kwiifomathi ze-wafer ezinkulu, ii-substrates zesafire ezineedayamitha ezinkulu kakhulu zibonelela ngeenzuzo ezicacileyo kwimveliso, ukulungiswa kwesivuno, kunye nolawulo lweendleko.


Iimbonakalo

Umzobo oneenkcukacha

iglasi yesafire2_iwafer
i-wafer yesafire

Intshayelelo ye-wafer yesafire ye-intshi ezili-12

I-wafer yesafire eyi-intshi ezili-12 yenzelwe ukuhlangabezana neemfuno ezikhulayo zokwenziwa kwe-semiconductor enkulu, ephezulu kunye ne-optoelectronic. Njengoko uyilo lwezixhobo luqhubeka nokukhula kwaye imigca yemveliso isiya kwiifomathi ze-wafer ezinkulu, ii-substrates zesafire ezineedayamitha ezinkulu kakhulu zibonelela ngeenzuzo ezicacileyo kwimveliso, ukulungiswa kwesivuno, kunye nolawulo lweendleko.

Zenziwe nge-high-purity single-crystal Al₂O₃, ii-wafer zethu ze-sapphire eziyi-12 intshi zidibanisa amandla agqwesileyo oomatshini, uzinzo lobushushu, kunye nomgangatho womphezulu. Ngokukhula kwekristale okuphuculweyo kunye nokulungiswa kwe-wafer ngokuchanekileyo, ezi substrates zibonelela ngokusebenza okuthembekileyo kwi-LED ephucukileyo, i-GaN, kunye nezicelo ezikhethekileyo ze-semiconductor.

Iimpawu zezinto eziphathekayo

 

I-Sapphire (i-single-crystal aluminum oxide, i-Al₂O₃) yaziwa kakhulu ngeempawu zayo ezibonakalayo nezingokwekhemikhali. Ii-wafers ze-sapphire eziyi-12 intshi zizuza zonke izibonelelo zezinto ze-sapphire ngelixa zibonelela ngendawo enkulu enokusebenziseka.

Iimpawu eziphambili zezinto ezibonakalayo ziquka:

  • Ubulukhuni obuphezulu kakhulu kunye nokumelana nokuguguleka

  • Uzinzo oluhle kakhulu lobushushu kunye nendawo yokunyibilika ephezulu

  • Ukumelana okuphezulu kweekhemikhali kwi-asidi kunye ne-alkalis

  • Ukukhanya okuphezulu kwe-optical ukusuka kwi-UV ukuya kwi-IR wavelengths

  • Iipropati ezintle kakhulu zokukhusela umbane

Ezi mpawu zenza ii-wafers zesafire eziyi-12 intshi zilungele iimeko ezinzima zokucubungula kunye neenkqubo zokuvelisa ii-semiconductor ezishushu kakhulu.

Inkqubo yoMveliso

Ukuveliswa kwee-wafers zesafire eziyi-12 intshi kufuna ukukhula kwekristale okuphucukileyo kunye nobuchwepheshe bokucubungula ngokuchanekileyo. Inkqubo yokuvelisa eqhelekileyo ibandakanya:

  1. Ukukhula Kwekristale Eyodwa
    Iikristale zesafire ezicocekileyo kakhulu zikhuliswa kusetyenziswa iindlela eziphambili ezifana ne-KY okanye ezinye iiteknoloji zokukhula kwekristale ezinobukhulu obukhulu, ukuqinisekisa ukujongwa kwekristale ngendlela efanayo kunye noxinzelelo oluphantsi lwangaphakathi.

  2. Ukubumba kunye nokuSika kweCrystal
    I-sapphire ingot yenziwe ngokuchanekileyo kwaye yanqunyulwa yaba zii-wafers ezingama-intshi ezili-12 kusetyenziswa izixhobo zokusika ezichanekileyo ukuze kuncitshiswe umonakalo ongaphantsi komhlaba.

  3. Ukulepha kunye nokupolisha
    Iinkqubo zokuleqa ezineenyathelo ezininzi kunye nokupolishwa koomatshini beekhemikhali (i-CMP) ziyasetyenziswa ukuze kufezekiswe uburhabaxa bomphezulu, ukuthamba, kunye nokufana kobukhulu.

  4. Ukucoca kunye nokuhlola
    I-wafer nganye yesafire eyi-intshi ezili-12 ihlanjwa ngokucokisekileyo kwaye ihlolwe ngokungqongqo, kubandakanya umgangatho womphezulu, i-TTV, i-bow, i-warp, kunye nohlalutyo lweziphene.

Izicelo

Iiwafers zesafire eziyi-12 intshi zisetyenziswa kakhulu kubuchwepheshe obuphambili nobutsha, kuquka:

  • Ii-substrates ze-LED ezinamandla aphezulu kunye nokukhanya okuphezulu

  • Izixhobo zamandla ezisekelwe kwiGaN kunye nezixhobo zeRF

  • Izixhobo zokuthwala izixhobo ze-semiconductor kunye nezixhobo zokukhusela ubushushu

  • Iifestile ezibonakalayo kunye nezixhobo ezibonakalayo ezinkulu

  • Ukupakisha kwe-semiconductor okuphambili kunye neenkampani ezikhethekileyo zeenkqubo

Ububanzi obukhulu buvumela ukuveliswa okuphezulu kunye nokusebenza kakuhle kweendleko kwimveliso yobuninzi.

Iingenelo zeeWafers zeSapphire eziyi-12 intshi

  • Indawo enkulu enokusetyenziselwa imveliso ephezulu yesixhobo nge-wafer nganye

  • Ukuphuculwa kokuvumelana kunye nokufana kwenkqubo

  • Ixabiso eliphantsi ngesixhobo ngasinye kwimveliso yomthamo ophezulu

  • Amandla agqwesileyo oomatshini okuphatha ubukhulu obukhulu

  • Iinkcukacha ezinokwenziwa ngokwezifiso zezicelo ezahlukeneyo

 

Iinketho zokwenza ngokwezifiso

Sinikezela ngokwezifiso eziguquguqukayo zeewafers zesafire eziyi-12 intshi, kuquka:

  • Ukujongwa kwekristale (i-C-plane, i-A-plane, i-R-plane, njl.njl.)

  • Ubukhulu kunye nokunyamezela ububanzi

  • Ukupolisha icala elinye okanye icala eliphindwe kabini

  • Iprofayili yomphetho kunye noyilo lwe-chamfer

  • Iimfuneko zoburhabaxa kunye nobuthe tyaba bomphezulu

Ipharamitha Inkcazo Amanqaku
Ububanzi beWafer Ii-intshi ezili-12 (300 mm) I-wafer eqhelekileyo enobubanzi obukhulu
Izinto eziphathekayo I-Sapphire yekristale enye (Al₂O₃) Ubunyulu obuphezulu, ibakala le-elektroniki/le-optical
Uqhelaniso lwekristale Inqwelo-moya i-C (0001), inqwelo-moya i-A (11-20), inqwelo-moya i-R (1-102) Iindlela zokukhetha ezikhoyo ziyafumaneka
Ubukhulu 430–500 μm Ubukhulu obuqhelekileyo buyafumaneka xa uceliwe
Ukunyamezela Ubukhulu ±10 μm Ukunyamezelana okuqinileyo kwezixhobo eziphambili
Utshintsho Lobukhulu Obupheleleyo (TTV) ≤10 μm Iqinisekisa ukucutshungulwa okufanayo kwi-wafer
Ukuqubuda ≤50 μm Ilinganiswe phezu kwe-wafer yonke
I-Warp ≤50 μm Ilinganiswe phezu kwe-wafer yonke
Umphezulu wokugqiba Ipholishwe ngecala elinye (SSP) / Ipholishwe ngecala elinye (DSP) Umphezulu osemgangathweni ophezulu we-optical
Uburhabaxa bomphezulu (Ra) ≤0.5 nm (ipolished) Ukuqina kwenqanaba le-athomu lokukhula kwe-epitaxial
Iprofayile yoMda Umphetho weChamfer / ojikelezileyo Ukuthintela ukuqhekeka ngexesha lokuphatha
Ukuchaneka koQeqesho ±0.5° Iqinisekisa ukukhula okufanelekileyo komaleko we-epitaxial
Uxinano olupheleleyo lweziphene <10 cm⁻² Ilinganiswa ngokuhlolwa kwamehlo
Ukuthe tyaba ≤2 μm / 100 mm Iqinisekisa i-lithography efanayo kunye nokukhula kwe-epitaxial
Ucoceko Iklasi ye-100 - Iklasi ye-1000 Iyahambelana negumbi lokucoca
Ukuhanjiswa kokukhanya >85% (UV–IR) Kuxhomekeke kubude be-wavelength kunye nobukhulu

 

Imibuzo ebuzwa rhoqo ngeWafer yeSapphire ye-intshi ezili-12

Q1: Bungakanani ubukhulu obuqhelekileyo be-wafer yesafire eyi-intshi ezili-12?
A: Ubukhulu obuqhelekileyo buqala kwi-430 μm ukuya kwi-500 μm. Ubukhulu obulungiselelwe wena bunokuveliswa ngokweemfuno zabathengi.

 

Umbuzo 2: Zeziphi iindlela zekristale ezifumanekayo kwiiwafers zesafire eziyi-12 intshi?
A: Sinikezela ngeendlela zokujonga i-C-plane (0001), i-A-plane (11-20), kunye ne-R-plane (1-102). Ezinye iindlela zokujonga zinokwenziwa ngokwezifiso ngokusekelwe kwiimfuno ezithile zesixhobo.

 

Umbuzo 3: Ithini i-total thickness variation (TTV) ye-wafer?
A: Iiwafer zethu zesafire eziyi-12 intshi zihlala zine-TTV ≤10 μm, nto leyo eqinisekisa ukuba ziyafana kumphezulu wewafer ukuze kwenziwe izixhobo ezisemgangathweni ophezulu.

Ngathi

I-XKH igxile kuphuhliso lobuchwepheshe obuphezulu, imveliso, kunye nokuthengiswa kweglasi ekhethekileyo ye-optical kunye nezixhobo ezintsha zekristale. Iimveliso zethu zibonelela nge-optical electronics, i-consumer electronics, kunye ne-military. Sinikezela nge-Sapphire optical components, ii-mobile phone lens covers, i-Ceramics, i-LT, i-Silicon Carbide SIC, i-Quartz, kunye ne-semiconductor crystal wafers. Ngobuchule obunobuchule kunye nezixhobo eziphambili, sigqwesile ekucutshungulweni kwemveliso okungaqhelekanga, sijolise ekubeni yishishini eliphambili le-optoelectronic materials high-tech.

ngathi

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